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Corrosion Under Insulation (CUI) in Oil & Gas Industry

Corrosion Under Insulation (CUI) in Oil & Gas Industry

4.6
145 Learners
15 Sessions
  • Live Instructor-Led Online Training
  • 4-Day Intensive Program
  • Industry Expert Trainers
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Corrosion Under Insulation (CUI) in Oil & Gas Industry
$60$100
40% OFF

Lessons

15

Rating

4.6 / 5.0

Students

145

Certificate

Included

Course Overview

Corrosion Under Insulation (CUI) is one of the leading causes of equipment degradation and unexpected failures in oil & gas, petrochemical, power generation, and process industries. This comprehensive live online training program provides engineers with practical knowledge of CUI mechanisms, inspection methodologies, damage assessment, prevention strategies, and integrity management practices.

Participants will gain practical understanding of water ingress, insulation failures, corrosion mechanisms, inspection planning, non-destructive testing methods, and international best practices used to identify, assess, and mitigate Corrosion Under Insulation.

Course Objectives

  • Understand corrosion under insulation mechanisms.
  • Identify high-risk CUI locations in industrial facilities.
  • Learn inspection planning and assessment techniques.
  • Understand water ingress mechanisms and insulation failures.
  • Develop knowledge of NDT methods for CUI detection.
  • Learn corrosion prevention and mitigation strategies.
  • Implement integrity management programs.
  • Apply industry best practices and international standards.
  • Improve equipment reliability and plant safety.
  • Reduce maintenance costs associated with CUI.

Course Syllabus

Curriculum Designed by Experts

Day 1 – Fundamentals of Corrosion Under Insulation (CUI)

  • Introduction to Corrosion Under Insulation (CUI)
  • Mechanisms of CUI
  • Types of Insulation Materials
  • Water Ingress Mechanisms
  • Factors Affecting Corrosion
  • High-Risk Areas in Oil & Gas Facilities
  • Industry Case Studies

Day 2 – Inspection & Damage Assessment

  • Inspection Planning
  • Visual Inspection Techniques
  • Risk-Based Inspection (RBI)
  • Non-Destructive Testing (NDT) Methods
  • Damage Identification
  • Corrosion Mapping
  • Fitness-for-Service Considerations

Day 3 – Prevention & Mitigation Strategies

  • Protective Coating Systems
  • Insulation Material Selection
  • Moisture Barrier Systems
  • Corrosion Prevention Techniques
  • Repair & Replacement Strategies
  • Best Engineering Practices

Day 4 – Integrity Management & Industry Standards

  • CUI Management Programs
  • Inspection Intervals
  • Risk Assessment
  • API & NACE Guidelines
  • Maintenance Planning
  • Case Studies & Lessons Learned
  • Course Review & Discussion

Meet Your Instructor

MAHENDRA KUMAR RASTOGI

MAHENDRA KUMAR RASTOGI

Senior Subject Matter Expert

45 Years Experience
Instructor Bio: Mr. Mahendra Kumar Rastogi is a Mechanical & Metallurgical Engineer with over 45 years of experience in corrosion control, asset integrity management, risk-based inspection (RBI), and materials engineering across the oil & gas, petrochemical, power, and offshore industries. He possesses extensive expertise in corrosion monitoring, fitness-for-service assessments, failure investigations, remaining life assessment, welding engineering, and inspection management. His career includes leadership roles with Indian Oil Corporation (IOCL), HPCL, Bharat Oman Refineries Limited (BORL), and British Gas Exploration. Mr. Rastogi has successfully led major refinery expansion projects, RBI implementation programs, turnaround inspections, and integrity management initiatives for critical assets. He is highly proficient in international standards including API, ASME, and NACE, as well as advanced RBI software platforms. Currently serving as a Senior Faculty for Metallurgy, Reliability, and Inspection, he delivers specialized training on corrosion engineering, asset reliability, inspection methodologies, and metallurgical assessments. His practical industry knowledge and commitment to professional development make him a highly respected mentor and technical expert.

Course Benefits

Live Instructor-Led Online Training
4-Day Intensive Program
Industry Expert Trainers
Practical Industrial Case Studies
Inspection & Damage Assessment
NDT Techniques for CUI
Prevention & Mitigation Strategies
Integrity Management Best Practices
Interactive Q&A Sessions
Course Completion Certificate
Earn 8 CPD Hours

Online Corporate Training Certification

Customized Corporate Programs

Training tailored to your organization's corrosion management challenges.

Industry Expert Trainers

Delivered by experienced corrosion and asset integrity specialists.

Real Industrial Case Studies

Practical examples from refineries, offshore platforms, and petrochemical plants.

Flexible Delivery Options

Available as online or onsite corporate training.

International Standards

Training aligned with API, NACE, and industry best practices.

Post Training Support

Technical guidance and consultation after course completion.

Frequently Asked Questions

Instructor-led Training Live Online Classes

No upcoming batches scheduled yet.

Course Price At
$60$100
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This Course Includes

  • Live Instructor-Led Online Training
  • 4-Day Intensive Program
  • Industry Expert Trainers
  • Practical Industrial Case Studies
  • Inspection & Damage Assessment
  • NDT Techniques for CUI
  • Prevention & Mitigation Strategies
  • Integrity Management Best Practices
  • Interactive Q&A Sessions
  • Course Completion Certificate
  • Earn 8 CPD Hours

Free Career Counselling

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Why Enroll in the Corrosion Under Insulation (CUI) Training Course?

Corrosion Under Insulation (CUI) is one of the most significant integrity challenges affecting insulated piping, pressure vessels, storage tanks, and process equipment across oil & gas, petrochemical, LNG, and power generation facilities. Undetected moisture trapped beneath insulation can lead to severe corrosion, equipment failures, unplanned shutdowns, and substantial maintenance costs.

This comprehensive training program provides engineers with practical knowledge of CUI mechanisms, water ingress pathways, inspection planning, damage assessment, non-destructive testing (NDT), coating systems, insulation selection, and integrity management strategies. Participants will understand how to identify high-risk areas, evaluate corrosion damage, and implement effective mitigation programs using internationally recognized engineering practices.

Through real industrial case studies and expert-led discussions, participants will gain the skills required to reduce corrosion-related failures, improve equipment reliability, enhance plant safety, and extend the operational life of critical assets. This course is highly recommended for professionals involved in mechanical integrity, inspection engineering, corrosion management, reliability engineering, maintenance planning, and asset integrity management.

Certifications this course prepares you for

Each guide covers the syllabus, eligibility and what the exam actually tests.